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PRODUCTION

This page explains the various steps taken to manufacture custom-production to create your DENIZEN Bracelet.

 

Step 1. Melting in the foundry metal pellets: (steel - silver or gold 14 or 18kt) in furnace internal  temperatures exceeding 2200°.

 

Step 2. Pouring exact quantity of pellet weight into hot furnace to obtain the 1st stage of molten metal.

 

 

Step 3. Second melting stage at higher temperature for a very compact metal once cooled off.

 Step 3. Getting ready to transfer molten metal in container to the die cast

  

 

Step 4. Pouring molten metal (gold in this instance) into die cast

 

 

Step 5. Ensuring all air is out and golf filling every space through vibration process

 

Step 6. Pouring standard quantity (from left to right) of molten steel, silver and gold. In reality this doesn't happen. Our factory separates the floors of productions of each metal to ensure quality and purity of the metal to avoid mix ups.

 

Step 7. Raw output of metal before polishing and buffing process.

 

 

Step 8. Final output of metalworks after quality control prior to be sent to the tying department.